THERMOCOAT-MANTO (TCM-410)
EXTERIOR FACADE INSULATION MATERIAL (HEAT -WATER – NOISE – FIRE)

THERMOCOAT-MANTO

Single layer, multi-purpose exterior facade insulation material in plaster form. The open cell porous natural aggregate, in its mixture, provides HEAT, SOUND, FIRE insulation and has high diffusion ability. It also makes WATER insulation at the same time because of its (positive direction) water repellent structure.

PACKAGING

: 20 Kg Craft Bag

APPEARANCE

: White Granulated Powder

APPLICATION TEMP.

: Between +5ºC and +30ºC

CONSUMPTION (for 1cm)

: 4,8-5,5 kg/m²/cm.

THICKNESS

: Changes up to Heating Region

APPLICATION DURATION

: 4 hours (at 23°C)

APPLICATION TOOLS

: Trowel, Plaster Pump

DRYING PERIOD

: (23°C at 50% relative humidity) First Layer ………………9 hours Final Layer ………………48 hours Test Drying……………….28 days

APPLICATION SURFACE

: Plaster, Brick, Bims, Gas Concrete, Exposed Concrete (Please contact to our technical department for other substrates)

SHELF LIFE

: 18 months in dry conditions

THERMAL CONDUCTIVITY

: T1 0.055 W/mk

COMPRESSIVE STRENGHT

: CSII 3.29N/mm²

ADHESION STRENGHT

: 6.4 Kgf/cm² (≥3Kgf/cm²)

KCAPILLARY WATER ABSORPTION (W1)

: 0.121 kg/m².min0,5

VAPOR CONDUCTIVITY(μ)

: 3 (≤15)

SODIUM CHLORIDE RESISTANCE

: 4.20% (≤10%)

SODIUM SULPHATE RESISTANCE

: 7.2% (≤10%)

SULPHURIC ACID RESISTANCE

: 6% (≤10%)

SOUND INSULATION VALUE

: 25 db (3 cm/500 hz)

FIRE CLASS

: A-1 Non-flammable

FIRE RESISTANCE

: F90 (90 minutes

DESCRIPTION

Single layer, multi-purpose exterior facade insulation material in plaster form. The open cell porous natural aggregate, in its mixture, provides HEAT, SOUND, FIRE insulation and has high diffusion ability. It also makes WATER insulation at the same time because of its (positive direction) water repellent structure.

APPLICATION AREAS

It is directly used on the exterior surfaces of buildings, columns, beams, rough and finishing plaster, brick, bims and gas concrete. For exposed concrete, it is used with THF-015.

ADVANTAGES

  • Providing heat, sound, water and fire insulation with only one product
    • Contributing to budget by saving in heating and cooling expenses
    • No requirement of coating
    • No formation of heat bridges due to its inarticulate structure.
    • No losses in strength of the building due to application without bolting
    • High fire resistance
    • Diffusion feature
    • Light, so not imposing extra load on the building
    • Increasing the value of the building
    • No carcinogens

STORAGE TRANSPORT

  • The bags should not be opened, torn or pierced before the usage and must be stowed in maximum of 10 rows on the pallets.
    • Bags must be protected against negative weather conditions such as rain, humidity etc.

HEALTH SAFETY

  • TCM-410 is manufactured by using natural materials so it is not harmful to the health (It does not include any carcinogens).
    • Dust mask should be worn during the mixing because of pollination

MIXING METHOD

In order to render the Thermocoat-Manto into a homogeneous structure, the whole bag is used at once. For this reason, an electrical mixer with 1000-1100 RPM mixer and a 50lt mortar tub is kept ready for the use. Mortar type mill is used for the electrical mixer. 13lt water is poured into the tub and 20kg material is added into the water. If it is necessary for the consistency, 3lt more water is gradually added into the mixture. Total mixing duration is 5-6 minutes.
WARNING: If setting begins due to a delay during the application, usage consistency is obtained by remixing without adding any water.

SURFACE PREPARATION

If paint, lime, porous coating etc. exist on the surface, it is cleaned until the firm concrete surface. The surface is totally made clear of dust, stain and oil. The surface, which is ready for Thermocoat Fix (THF 015) application, must be definitely dry. The laths, which will determine the thickness of Thermocoat-Manto TCM-410, are rammed in appropriate intervals.

SURFACE PREPARATION LAYER

THF-015, surface performance material, is applied between the laths in 1 mm thickness with a coral type paint roller on the surfaces except roughcast and ThermoCoat-Manto 400F.

FIRST LAYER

TCM-410, which has been prepared on surface preparation layer, is applied between the laths prepared in 0.5 cm less than the application thickness by using a trowel or a plaster pump, as a first layer. Then, it is gauged with a template.

FINAL LAYER

As the material completes its pre-setting (before drying), the laths are removed; and gaps are filled with TCM-410. On the first layer, TCM-410 is applied in 0.5mm thickness and it is leveled by using a trowel. When the material is about to dry, water is sprinkled to the surface and finishing is made with a sponge.

WARNING

For the application of TCM-410, the surface temperature should be between +5ºC and +30ºC.
• High temperatures shorten drying periods whereas low temperatures increase.
• The product should not be applied on the surfaces, which are frozen or about to melt. Furthermore, if there is a probability of frost in 48 hours, also should not be applied.
• TCM-410, which is applied at +23ºC, gains the test dry and mechanical strength in 28 days.
• Water based coatings in light colors should be preferred for paint applications
• If the paint is not applied, TSL-030 Surface Protecting Emulsion material should be applied.
• Following the instructions for the duration of total mixing is important because of the material performance

THERMOCOAT-MANTO 400F (TCM-400F)
INSULATED PLASTER MATERIAL FOR INTERIOR AND EXTERIOR FACADES (HEAT-SOUND)

THERMOCOAT-MANTO 400F

Inorganic, binder based special system material in a plaster form. TCM-410 and TCI-480 are applicable on the material. It is used on both interior and exterior facades of building and also on brickgas concrete, bims block, briquette etc. for HEAT and SOUND insulation.

PACKAGING

: 20 Kg Craft Bag

APPEARANCE

: Granulated Powder

APPLICATION TEMP.

: Between +5ºC and +30ºC

CONSUMPTION (for 1cm)

: 5.5 kg/m²/cm

APPLICATION TOOLS

: Trowel, Pump

Test Drying

: 28 days

APPLICATION SURFACE

: Brick, Bims, Gas Concrete, Briquette surfaces

SHELF LIFE

: 18 Months

THERMAL CONDUCTIVITY

: T1 0.062 W/mk

SOUND INSULATION VALUE

: (23db (2.5cm/500Hz)

FIRE CLASS

: A-1 Non-flammable

FIRE RESISTANCE

: F120 (120 minutes)

STORAGE

: In dry conditions

DESCRIPTION

Inorganic, binder based special system material in a plaster form. TCM-410 and TCI-480 are applicable on the material. It is used on both interior and exterior facades of building and also on brickgas concrete, bims block, briquette etc. for HEAT and SOUND insulation.

APPLICATION AREAS

It is applied on exterior facades of new buildings, brick, bims, gas concrete and briquette as rough plaster.

ADVANTAGES

  • Providing heat insulation
    • Providing sound insulation inside the buildings and between the rooms in
    hotels, hospitals, schools, office places and all buildings.
    • Savings in coating labor
    • High fire resistance
    • Light, so not imposing extra load to the structure
    • Not carcinogens

STORAGE TRANSPORT

  • The bags should not be opened, torn or pierced before the usage and must be stowed in maximum of 10 rows on the pallets.
    • Bags must be protected against sunlight and frost.

HEALTH SAFETY

  • TCM-400F is manufactured by using natural materials; it is not harmful to the health.
    • Dust mask should be worn during the mixing because of pollination

MIXING METHOD

In order to render the TCM-400F into a homogeneous structure, the whole bag is used at once. Depending on the size of the area, the mixture is applied by using grout machine or an electrical mixer with 1000-1100 RPM speed. Mortar type mill is used for the mixer. If the mixer is used, a 50 lt. mortar tub is kept ready for the use. 14lt water is poured into the tub and the whole 20 kg material is added into the water. Total mixing duration is 5 minutes. WARNING: If setting begins due to a delay during the application, usage consistency is obtained by remixing without adding any water.

SURFACE PREPARATION

The surface is made clear from dust, oil and stain. During the application on gas concrete, after wetting the surface, at first, THF- 015 is applied and waited for 2-4 days. The laths, which will determine the thickness of TCM 400F, are rammed in appropriate intervals in order to provide a straight order.

APPLICATION

TCM-400F is applied between the laths by hand or a steel trowel as one layer, then, it is gauged with a template. Before drying, the laths are removed and gaps are filled by TCM-400F

WARNING

  • Application thickness may increase due to the sectional computations.
    • Consumption may increase according to the surface defects.
    • For the application of TCM-400F, the surface temperatures should be between +5°C and +30°C.
    • High temperatures shorten drying periods whereas low temperatures increase.
    • During the application of THF-015, waiting for 2-4 days (at minimum) is suggested.
    • It should not be applied on the surfaces, which are frozen or about to melt. Furthermore, if there is a probability of frost in 48 hours, also should not be applied.
    • If mixing is kept less than 5-6 minutes, the material will not reach to the required performance, despite the homogenous mixture appearance

THERMOCOAT-FIX (THF-015)
SURFACE PERFORMANCE MATERIAL

PACKAGING

: 20-30kg Craft Bag

APPEARANCE

: White Granulated Powder

APPLICATION TEMP.

: Between +5ºC and +30°C

CONSUMPTION (for 1cm)

: 1.0-1.1 kg/m²

THICKNESS

: 1 -2 mm.

APPLICATION DURATION

: 1 hours

APPLICATION TOOLS

: Roll

DRYING PERIOD

: 48 hours (while the heat decreases, the performance increases disproportionately)

SHELF LIFE

: 18 months in dry conditions

pH

: 9-11